Inqubo YOKUQINISA YOKUQINISA Idekhi kanye nokuqondisa kwe-bulkhead
Idekhi yethu yokonga isikhathi kanye nezixazululo zokuqondisa nge-bulkhead nge Ukushisa ukufakelwa atholakala embonini yokwakha imikhumbi (ukuqondisa kwedekhi), imboni yezokwakha (ukuqondisa amabhuloho) kanye nemboni yezitimela/yamaloli (ukukhiqiza kanye nokulungiswa kwezitimela, izimoto ezigingqikayo kanye nezimpahla ezisindayo).
Kuyini ukuqondiswa kokungeniswa?
Ukuqondiswa kwe-induction kusebenzisa ikhoyili ukukhiqiza ukushisa okwenziwe ezindaweni ezihlelwe ngaphambilini zokushisa. Njengoba lezi zindawo zipholile, ziyavumelana, “zidonsela” insimbi endaweni ethambile.
Yiziphi izinzuzo zokuqondisa kokungeniswa?
Ukuqondiswa kwe-induction kushesha ngokweqile. Lapho kuqondiswa izimpahla zemikhumbi kanye nama-bulkheads, amakhasimende ethu avame ukubika ukonga isikhathi okungenani okungu-50% uma kuqhathaniswa nezindlela zendabuko. Ngaphandle kokungeniswa, ukuqondiswa emkhunjini omkhulu kungadla kalula amashumi ezinkulungwane zamahora omuntu. Ukunemba kokungeniswa nakho kukhulisa umkhiqizo. Isibonelo, lapho uqondisa i-chassis yeloli, asikho isidingo sokususa izinto ezizwela ukushisa. Ukungeniswa kuqondile kushiya izinto eziseduze kungathinteki.
Kusetshenziswa kuphi ukulungiswa kwe-induction?
Ukushisa kwe-induction kusetshenziswa kakhulu ukuqondisa amadekhi emikhumbi nama-bulkheads. Embonini yezokwakha iqondisa imishayo. I-induction straightening isetshenziswa ngendlela exakile ekwakhiweni nasekulungiseni izitimela, isitokwe esigingqikayo kanye nezimoto ezithwala impahla esindayo.
Idekhi yokungeniswa kanye nokuqondisa kwe-bulkhead
Ukushisisa okungeniswayo kunciphisa idekhi kanye nezikhathi zokuqondisa ngobuningi ngamaphesenti angama-80 uma kuqhathaniswa nezinye izindlela. Ukuqondisa kwe-induction kungcono ekulondolozeni izakhiwo ze-metallurgical. Futhi kuyindlela ephephile, enempilo kunazo zonke, indlela yokuqondisa evumelana nemvelo etholakalayo.
Umgomo wesistimu yokuqondisa i-induction ukuthi i-inductor ene-alternating current edlulayo ikhiqiza "i-current induced" epuleti lensimbi, ukuze lamanje likhulise ngokushesha izinga lokushisa endaweni yokushisa egxilile, ukuze izinto ezisendaweni yokushisa zikhule. mpo; Lapho ipuleti lensimbi selipholile, ukushwabana kwezinto endaweni yokushisa kufana ngokuyisisekelo kuzo zonke izinkomba, okuholela ekuguquguqukeni okuhlala njalo, okwenza ipuleti libe mfushane futhi liqondiswe, ukuze kuzuzwe umphumela wokulinganisa.
ukuqondiswa kokungeniswa ngokusebenzisa lesi simiso sidinga kuphela ukushiswa eduze kwe-welding seam yomkhumbi, okunciphisa umsebenzi wokulinganisa, kusindisa amanzi amaningi okupholisa, ukuqinisekisa ukuthi ezinye izinqubo zenziwa ngesikhathi esifanayo, futhi zifinyeze isikhathi sokwakha; ngemuva kokulinganisa, i-deformation ingaqedwa unomphela ukucindezeleka; ukushisa okukhiqizwa ngokulingana kugxilwe endaweni encane ehlanganiswe yi-inductor, ukunciphisa umonakalo kungqimba lwepende; ngesikhathi esifanayo, awekho igesi enobuthi ekhiqizwa endaweni yokushisisa, futhi kuba nentuthu encane lapho ulinganisa ipuleti lensimbi elipendiwe, awukho Umsindo ongasiza ukuthuthukisa indawo yokusebenza yabasebenzi futhi uthuthukise ukusebenza kahle komsebenzi. Ngaphezu kwalokho, uhlelo lokulinganisa lulula ukusebenza futhi, ngenxa yesethi yokushisa yokushisa ephezulu yokungeniswa, ayishisi ngokweqile ngisho noma opharetha enza amaphutha.
Njengamanje, imboni yokwakha umkhumbi ivame ukusebenzisa indlela yokulinganisa ukushisa kwe-flame ye-steel plate leveling, okungukuthi, ukushisa ngokuqondile indawo ephakanyisiwe yendawo ekhubazekile "ngokuhlasela komlilo". Uma i-steel plate iphola, uhlangothi olushisayo luncipha ngaphezu kohlangothi olungashisi, okubangela ukuthi okokusebenza kunwebeke kuqonde mpo, ngaleyo ndlela "iqondise" ipuleti lensimbi. Le ndlela inemibi eminingi, njengokushisa isikhathi eside, ukushisa ngokweqile lapho ulinganisa amapuleti ensimbi anogqinsi olukhulu, izidingo eziphakeme zama-opharetha, umphumela wokulinganisa ongalingani, futhi ngesikhathi esifanayo, inani elikhulu legesi elinobuthi nentuthu libonisana, lingcolisa imvelo. Ukuhlola kubonisa ukuthi uma kuqhathaniswa nenqubo yendabuko yokulinganisa ukushisa kwelangabi, inqubo yokulinganisa ukushisa kwe-induction inganciphisa umthwalo wokulinganisa ngokufika ku-80%, futhi umphumela wokonga amandla nokunciphisa ukukhishwa uyabonakala, okunciphisa kakhulu isikhathi sokwakha umkhumbi futhi konga izindleko.
Ukuqondisa
Lapho ukuhlanekezela okungafuneki ezakhiweni zensimbi kubonakala, ukulungiswa kwabo kuba kudingekile ezinkambisweni eziningi zezimboni. Isixazululo ukuze kuncishiswe ukuhlanekezela okukhulunywe ngakho ukusebenzisa ukushisa ezindaweni ezithile kulezi zakhiwo okudala ukucindezeleka kwemishini ezintweni.
Indlela yendabuko esetshenziselwe lolu hlelo lokusebenza ukuqondiswa kwelangabi. Ngalokhu, opharetha onekhono uzinikezele ukuhlinzeka ukushisa ezindaweni ezithile, ngokulandela iphethini yokushisa, enquma ukuncipha kokuphazamiseka esakhiweni sensimbi.
Njengamanje le nqubo yokuqondisa inezindleko eziphakeme ngoba idinga inani elikhulu labasebenzi abanamakhono, izingozi eziphezulu zendawo yokusebenza, ukungcoliswa kwendawo yokusebenza kanye nokusetshenziswa okuphezulu kwamandla.
Izinzuzo zokushisa kokungeniswa
Ukushintshwa kokuqondisa ilangabi ngendlela yokungeniswa kunezinzuzo ezilandelayo:
- Ukunciphisa isikhathi okuphawulekayo ekusebenzeni kokuqondisa
- Ukuphindaphinda kanye nezinga lokushisa
- Ikhwalithi ethuthukisiwe yendawo yokusebenza (ayikho intuthu eyingozi)
- Ukuphepha okuthuthukisiwe kwabasebenzi
- Ukonga izindleko zamandla nezabasebenzi
Izimboni ezihlobene nokwakhiwa kwemikhumbi, izitimela nezakhiwo zensimbi ekwakheni phakathi kwezinye.
I-Metal deformation inselele enkulu embonini yokucubungula insimbi, lapho bedinga ukucubungula insimbi ibe yisimo esifisayo. Lapha kufika inhloso ye-Magnetothermal Induction straightening Equipment, lapho insimbi ekhubazekile ingabuyiselwa lapho ukushisa kufakwa endaweni ethile ukuze kususwe ukucindezeleka ngaphakathi kwensimbi. Enqubweni yokuqondisa i-induction lapho insimbi iqondiswa khona noma ishintshwa ukuze ibe nesimo sayo sangempela, kunezimo lapho isetshenziswa khona phezu kwensimbi eqinile noma indawo eyinsimbi engenalutho ukuze ibumbe kabusha ibe ubukhulu bayo basekuqaleni. Le ndlela yokuqondisa ibandakanya ukusetshenziswa okuncane kwabasebenzi kunendlela evamile yokuqondisa. Izinzuzo zokuqondisa kwe-HLQ Induction esekelwe:
Ukusebenza kahle kwesistimu.
Idizayini yokulawula inqubo ezenzakalelayo
Ukushisa okusheshayo kanye nesikhathi esincishisiwe somjikelezo.
Ukuphepha okuphezulu okuhlanganiswe ngaphakathi kwesistimu.
Ihlanzekile nemvelo.
Indlela ephumelelayo yokushisa insimbi kanye ne-alloy yayo.
Imboni yokwakha imikhumbi ifuna inkambu lapho ukulindela kwamakhasimende kanye nemfuneko izoba phezulu kunohlelo lokuzulazula komhlaba. Ulwazi lwesizinda kulo mkhakha othile luzokwenza ukuthi umenzi aqonde futhi akhiqize umkhiqizo ngokwesidingo esikhethekile sekhasimende kanye nezinga lekhwalithi njengoba kulindelekile.
Izimpahla zomshini wokushisa wokungenisa we-HLQ ingahlangabezana ngempela nezinga njengoba kulindelekile kwabakwaSitimela. Kuyisizinda esikhulayo lapho kuphela ubuchwepheshe obubalulekile obusekelwe ohlelweni lokushisa lokungeniswa nokuguquguquka okuphezulu kakhulu ekusetshenzisweni komsebenzisi.
Ukwelashwa kokushisa kwezingxenye zoMhlangano.
Ukususwa kwe-Fasteners egqwalile.
Ukushisa kwensimbi kwezingxenye zesakhiwo.
Ukushisa kwe-Engine Assembly.
Ukwakheka kwensimbi ebalulekile njengokucaciswa kobukhulu ngakunye.
