Ukukhulisa Ukusebenza Nekusebeza NgeMishini Yokushisa Yokungeniswa
Njengobuchwepheshe bokushisa bezimboni, Ukushisa ukufakelwa iye yanda kakhulu eminyakeni yamuva. Lobu buchwepheshe bungasetshenziswa ezimbonini ezehlukene, ezihlanganisa ezezimoto, ezomkhathi, ezensimbi, nezinye eziningi. Ukushisa imishini yokushisa zinikeza izinzuzo ezimbalwa kunezindlela zokushisisa zendabuko, okuhlanganisa ukufudumeza okusheshayo nokusebenza kahle, ukulawulwa kwenqubo okuthuthukisiwe, nokunciphisa ukusetshenziswa kwamandla. Kulesi sihloko, sizoxoxa ngezinzuzo zemishini yokushisa yokungeniswa, izinhlobo ezahlukene zemishini etholakalayo, nokuthi ungakhetha kanjani umshini ofanele izidingo zakho.Isingeniso ku-Industrial Induction Heating
Ukushisa kwe-induction kuyinqubo esebenzisa i-electromagnetic induction ukushisa insimbi noma ezinye izinto ezisebenzayo. Ngokushisa kwe-induction, inkambu kazibuthe eshintshanayo ikhiqizwa ikhoyili ye-induction, edlula ensimbi noma enye impahla yokuhambisa. Lo mkhakha uzibuthe udala ama-eddy currents ensimbi, nawo akhiqize ukushisa. Ukushisa kukhiqizwa ngokuqondile ezintweni, okwenza ukushisa kwe-induction kusheshe kakhulu futhi kuphumelele kunezindlela zokushisa zendabuko.
Ukushisa kwe-induction kusetshenziswa ezinhlelweni ezahlukahlukene, kufaka phakathi i-brazing, i-annealing, ukuqina, kanye nokuncibilika. Ibuye isetshenziselwe ukuqinisa, ukuhlanganisa, nokuhlanganisa. Imishini yokushisa yokungeniswa isetshenziswa ezimbonini eziningi, okuhlanganisa ezezimoto, i-aerospace, ezensimbi, nezinye eziningi.
Ukuqonda Imishini Yokushisa Yokungeniswa
Imishini yokushisisa induction ihlanganisa izingxenye ezimbalwa, okuhlanganisa ikhoyili yokungeniswa, indawo kagesi, kanye nesistimu yokupholisa. Ikhoyili yokungeniswa ikhiqiza inkambu kazibuthe eyenza ama-eddy currents ensimbi. Ukunikezwa kwamandla kunikeza amandla kagesi aguqulwa abe insimu kazibuthe. Isistimu yokupholisa isetshenziselwa ukupholisa ikhoyili yokungeniswa nezinye izingxenye, njengoba ukushisa okukhiqizwa phakathi nenqubo kungase kube okuphawulekayo.
Kunezinhlobo ezimbili eziyinhloko zemishini yokushisa yokungeniswa: imvamisa ephezulu kanye nemvamisa ephakathi. Imishini yefrikhwensi ephezulu isebenza kumafrikhwensi angaphezu kuka-100 kHz, kuyilapho imishini yefrikhwensi emaphakathi isebenza kumaza aphakathi kuka-1 kHz no-100 kHz. Imishini yefrikhwensi ephezulu isetshenziselwa izingxenye ezincane kanye nokufudumeza kwendawo, kanti imishini yefrikhwensi ephakathi isetshenziselwa izingxenye ezinkulu kanye nokushisisa okuningi.
Izinzuzo Zemishini Yokushisa Yokungeniswa
Imishini yokushisisa yokungeniswa ihlinzeka ngenani lezinzuzo kunezindlela zokushisa zendabuko. Nazi ezinye zezinzuzo ezibaluleke kakhulu:
- Ukushisa okusheshayo: Ukushisa kwe-induction kuyashesha kakhulu kunezindlela zokushisisa zendabuko, njengoba ukushisa kukhiqizwa ngokuqondile endabeni. Lokhu kusho ukuthi izingxenye zingashiswa futhi zipholiswe ngokushesha okukhulu, okungathuthukisa ukusebenza kahle kwenqubo futhi kunciphise izikhathi zomjikelezo.
- Ukulawulwa kwenqubo okuthuthukisiwe: Imishini yokushisa yokungeniswa inikezela ngokulawula izinga lokushisa okunembile, okuvumela imiphumela engaguquki, ephindaphindwayo. Lokhu kubaluleke kakhulu ezimbonini lapho ikhwalithi ibaluleke kakhulu, njenge-aerospace nezimoto.
- Ukusetshenziswa kwamandla okuncishisiwe: Ukushisisa okungeniswayo konga amandla kunezindlela zokushisisa zendabuko, njengoba ukushisa kukhiqizwa ngokuqondile endabeni. Lokhu kusho ukuthi amandla amancane ayamoshwa, okungaholela ekongeni kwezindleko ezibalulekile ngokuhamba kwesikhathi.
- Kuhlanzekile futhi kuphephe kakhudlwana: Ukushisisa okungeniswayo akukhiqizi izinto ezikhishwayo, okuyenza ibe ngenye indlela ehlanzekile nephephile kunezindlela zokushisisa zendabuko. Iphinde ikhiqize umsindo omncane nokudlidliza, okungathuthukisa izimo zokusebenza kubasebenzi.
Izinhlobo Zemishini Yokushisa Yokungeniswa
Kunezinhlobo eziningi imishini yokushisa yokufakelwa etholakalayo, okuhlanganisa:
- Izifudumezi zokungenisa: Lezi yimishini yokushisa yokungenisa ephathwayo esetshenziselwa ukushisisa izingxenye ezincane noma izindawo zasendaweni.
- Izithando zokufakelwa: Lezi yimishini emikhulu yokushisa yokungenisa esetshenziselwa ukuncibilikisa izinsimbi noma ezinye izinto.
- Imishini yokufaka i-induction brazing: Lena imishini yokushisa yokungeniswa esetshenziselwa ukubrasa noma ukunamathisela.
- Imishini yokuqinisa induction: Lena imishini yokushisa yokungeniswa esetshenziselwa ukuqinisa izingxenye zensimbi.
- Imishini yokufaka i-induction annealing: Lena imishini yokushisa yokungenisa esetshenziselwa ukufaka insimbi noma ezinye izinto.
Kunemingcele emibili eyinhloko yemishini yokushisa ye-indutcion: enye ingamandla okukhiphayo, enye imvamisa.
Ukujula kokungena kokushisa ku-workpiece kuncike ebuningini, ukuphakama kwemvamisa, ukujula kwesikhumba okungajulile; imvamisa ephansi, ukungena kujule.
Ngakho-ke kubalulekile ukukhetha imvamisa yomshini wokushisa we-induction ngokusho kwesifiso sokushisa ukuze kuzuzwe umphumela wokushisa ongcono kakhulu.
Amandla okukhipha anquma isivinini sokushisa, amandla akhethiwe ngokusho kwesisindo se-workpiece kanye nokushisa okushisa kanye nesivinini sokushisa esifisayo.
Ngakho-ke, ukushisa kwe-high frequency induction kunomphumela wesikhumba ongajulile osebenza kahle ezingxenyeni ezincane. I-low frequency induction heat inomphumela wesikhumba ojulile osebenza kahle ezingxenyeni ezinkulu.
Imishini yethu yokushisisa ye-Induction ihlukaniswe yaba uchungechunge olukhulu ezinhlanu ngokuya ngemvamisa:
I-Medium Frequency ne-Parallel oscillating circuit (uchungechunge lwe-abbr. MF): 1 – 20KHZ
Ifrikhwensi emaphakathi ne-Series oscillating circuit (uchungechunge lwe-abbr. MFS): 0.5-10KHZ
Uchungechunge lwe-High Frequency (abbr: uchungechunge lwe-HF): 30-80KHZ
Uchungechunge lwe-Super-audio Frequency (uchungechunge lwe-abbr. SF) : 8-40KHZ
Uchungechunge lwe-Ultra-high Frequency (uchungechunge lwe-abbr.UHF): 30-1100KHZ
| Isigaba | imodeli | Amandla amakhulu | Ukuvama okweqile | Amanje wokufaka okuphezulu | voltage Input | I-voltage yokusebenza | Umjikelezo womsebenzi |
| MF uchungechunge | MF-15 | 15KW | I-1-20KHZ | 23A | 3P 380V50Hz | 70-550V | 100% |
| MF-25 | 25KW | 36A | |||||
| MF-35 | 35KW | 51A | |||||
| MF-45 | 45KW | 68A | |||||
| MF-70 | 70KW | 105A | |||||
| MF-90 | 90KW | 135A | |||||
| MF-110 | 110KW | 170A | |||||
| MF-160 | 160KW | 240A | |||||
| Uchungechunge lwe-MFS | I-MFS-100 | 100KW | I-0.5-10KHZ | 160A | 3P 380V50Hz | 342-430V | 100% |
| I-MFS-160 | 160KW | 250A | |||||
| I-MFS-200 | 200KW | 310A | |||||
| I-MFS-250 | 250KW | 380A | |||||
| I-MFS-300 | 300KW | I-0.5-8KHZ | 460A | ||||
| I-MFS-400 | 400KW | 610A | |||||
| I-MFS-500 | 500KW | 760A | |||||
| I-MFS-600 | 600KW | 920A | |||||
| I-MFS-750 | 750KW | I-0.5-6KHZ | 1150A | ||||
| I-MFS-800 | 800KW | 1300A | |||||
| HF uchungechunge | HF-04A | 4KW | I-100-250KHZ | 15A | 1P 220V/50Hz | 180V-250V | 80% |
| HF-15A | 7KW | I-30-100KHZ | 32A | 1P 220V/50Hz | 180V-250V | 80% | |
| I-HF-15AB | 7KW | 32A | |||||
| HF-25A | 15KW | I-30-80KHZ | 23A | 3P 380V/50Hz | 340-430V | 100% | |
| I-HF-25AB | 15KW | 23A | |||||
| I-HF-40AB | 25KW | 38A | |||||
| I-HF-35AB | 35KW | 53A | |||||
| I-HF-45AB | 45KW | 68A | |||||
| I-HF-60AB | 60KW | 80A | |||||
| I-HF-70AB | 70KW | 105A | |||||
| I-HF-80AB | 80KW | 130A | |||||
| SF uchungechunge | SF-30A | 30KW | I-10-40KHZ | 48A | 3P 380V/50Hz | 342-430V | 100% |
| I-SF-30ABS | 30KW | 48A | |||||
| I-SF-40ABS | 40KW | 62A | |||||
| I-SF-50ABS | 50KW | 75A | |||||
| I-SF-40AB | 40KW | 62A | |||||
| I-SF-50AB | 50KW | 75A | |||||
| I-SF-60AB | 60KW | 90A | |||||
| I-SF-80AB | 80KW | 125A | |||||
| I-SF-100AB | 100KW | 155A | |||||
| I-SF-120AB | 120KW | 185A | |||||
| I-SF-160AB | 160KW | I-8-30KHZ | 245A | ||||
| I-SF-200AB | 200KW | 310A | |||||
| I-SF-250AB | 250KW | 380A | |||||
| I-SF-300AB | 300KW | 455A | |||||
| UHF uchungechunge | UHF-05AB | 5KW | I-0.5-1.1MHZ | 15A | 1P 220V/50Hz | 180V-250V | 80% |
| UHF-06A-I | 6.6KW | I-200-500KHZ | 30A | 1P 220V/50Hz | 180V-250V | 80% | |
| UHF-06A-II | 6.6KW | I-200-700KHZ | |||||
| UHF-06A/AB-III | 6KW | I-0.5-1.1MHZ | |||||
| UHF-10A-I | 10KW | I-50-300KHZ | 15A | 3P 380V/50Hz | 342-430V | 100% | |
| UHF-10A-II | 10KW | I-200-500KHZ | 45A | 1P 220V/50Hz | 180-250V | 80% | |
| UHF-20AB | 20KW | I-50-250KHZ | 30A | 3P 380V/50Hz | 342-430V | 100% | |
| UHF-30AB | 30KW | I-50-200KHZ | 45A | ||||
| UHF-40AB | 40KW | 60A | |||||
| UHF-60AB | 60KW | I-30-120KHZ | 90A | ||||
Ngaphandle kwemishini yokushisisa yesekethe ye-Analog, i-HLQ inemishini Yokushisa Yokungenisa Yedijithali ye-DSP Egcwele:
| Isigaba | imodeli | Amandla amakhulu | Ukuvama okweqile | Amanje wokufaka okuphezulu | voltage Input | |
| I-DSP egcwele imvamisa yomsindo omkhulu wedijithali | I-D-SF160 | 160KW | 2-50Khz | 240A | 3P 380V50Hz | |
| I-D-SF200 | 200KW | 300A | ||||
| I-D-SF250 | 250KW | 380A | ||||
| I-D-SF300 | 300KW | 450A | ||||
| I-D-SF350 | 350KW | 530A | ||||
| I-D-SF400 | 400KW | 610A | ||||
| I-D-SF450 | 450KW | 685A | ||||
| I-D-SF500 | 500KW | 760A | ||||
| I-D-SF550 | 550KW | 835A | ||||
| I-D-SF600 | 600KW | 910A | ||||
| I-DSP egcwele i-digital High frequency | I-D-HF160 | 160KW | 50-100Khz | 240A | 3p 380V50Hz | |
| I-D-HF200 | 200KW | 300A | ||||
| I-D-HF250 | 250KW | 380A | ||||
| I-D-HF300 | 300KW | 450A | ||||
| I-D-HF350 | 350KW | 530A | ||||
| I-D-HF400 | 400KW | 610A | ||||
| I-D-HF450 | 450KW | 685A | ||||
| I-D-HF500 | 500KW | 760A | ||||
| I-D-HF550 | 550KW | 835A | ||||
| I-D-HF600 | 600KW | 910A | ||||
| I-DSP ephelele yedijithali ye-Ultrahigh frequency | I-D-UF100 | 100KW | 100-150Khz | 150A | 3p 380V50Hz | |
| I-D-UF160 | 160KW | 240A | ||||
| I-D-UF200 | 200KW | 300A | ||||
| I-DSP egcwele i-digital Medium frequency | I-D-MFS100-2000 | I-100-2000kw | I-1-10khz | 3p 380V, 50Hz | ||
Izinto Okufanele Zicatshangelwe Lapho Ukhetha Umshini Wokushisa Wokungeniswa
Lapho ukhetha umshini wokushisa we-induction, kunezici ezimbalwa okufanele uzicabangele, kufaka phakathi:
- Uhlobo lwezinto ezibonakalayo nokuqina: Izinto ezihlukile zidinga izikhathi ezihlukene zokushisisa namaza. Ubukhulu bezinto ezibonakalayo buzophinde buthinte isikhathi sokushisa.
- Izidingo zokushisa: Izinga lokushisa kanye nobude benqubo yokushisa kuzoncika ekufakweni kwesicelo.
- Usayizi wengxenye kanye nokuma: Ubukhulu kanye nokuma kwengxenye kuzonquma uhlobo nobukhulu bekhoyili yokufaka edingekayo.
- Izidingo zamandla: Ukunikezwa kwamandla kuzoncika kusayizi nohlobo lomshini, kanye nezidingo zokushisa.
Indlela Yokukhetha Iyunithi Yokushisa Yokungenisa Okufanele
Ukukhetha umshini wokushisa wokungenisa olungile wezidingo zakho, kubalulekile ukucabangela izici ezibalwe ngenhla. Kufanele futhi ucabangele isithunzi somkhiqizi, intengo yomshini, nokutholakala kwezingxenye eziyisipele nokusekelwa kobuchwepheshe.
Kubalulekile futhi ukukhetha umshini okulula ukuwusebenzisa nokuwunakekela. Eminye imishini idinga ukunakekelwa okungaphezulu kuneminye, futhi lokhu kungaba nomthelela ezindlekweni eziphelele zobunikazi.
Izindleko Zemishini Yokushisisa Yokungeniswa
Izindleko zemishini yokushisa yokungeniswa zingahluka kakhulu kuye ngosayizi, uhlobo, nomkhiqizi. Izifudumezi eziphathwayo zokungenisa impahla zingabiza kancane njengamakhulu ambalwa amadola, kuyilapho iziko elikhulu lokungenisa umlilo lingabiza amakhulu ezinkulungwane zamaRandi.
Kubalulekile ukucabangela hhayi kuphela izindleko zangaphambili zomshini, kodwa futhi nezindleko zobunikazi ngokuhamba kwesikhathi. Lokhu kuhlanganisa izindleko zikagesi, ukulungiswa nokulungisa.
Ukugcinwa Nokulungiswa Kwezisetshenziswa Zokushisa Zokungeniswa
Ukugcinwa okuvamile kubalulekile ukuze kuqinisekiswe isikhathi eside nokusebenza kwemishini yokushisa yokungeniswa. Lokhu kuhlanganisa ukuhlanza ikhoyili yokungeniswa, ukuhlola amandla kagesi kanye nesistimu yokupholisa, nokuhlola umshini ukuze uthole izimpawu zokuguga nokukhala.
Uma ukulungiswa kuyadingeka, kubalulekile ukusebenzisana nochwepheshe oqeqeshiwe onokuhlangenwe nakho ngemishini yokushisa yokungeniswa. Lokhu kuzoqinisekisa ukuthi ukulungiswa kwenziwa ngendlela efanele futhi ngokuphepha.
Isiphetho: Ikusasa Le-Induction Heating Technology
Ubuchwepheshe bokushisisa nge-induction buhambe ibanga elide eminyakeni yamuva, futhi kungenzeka buqhubeke nokuvela futhi buthuthuke esikhathini esizayo. Njengoba izimboni zifuna ukwenza ngcono ukusebenza kahle kanye nokunciphisa izindleko, imishini yokushisisa i-induction izodlala indima ebaluleke kakhulu.
Uma ucabangela umshini wokushisa wokungenisa induction webhizinisi lakho, kubalulekile ukukhetha umshini ohlangabezana nezidingo zakho ezithile kanye nezidingo. Ngokucabangela izici ezibalwe ngenhla nokusebenza nomkhiqizi ohloniphekile kanye nochwepheshe, ungaqinisekisa ukuthi uthola okuningi emshinini wakho wokushisisa wokungenisa.
