Induction Brazing Aluminium Automotive

Induction Brazing Aluminium Automotive 

Injongo: I-aluminium evuthayo yokusebenza kwesibhayisethi
Okubalulekile: I-Aluminium tubing 0.50 (12.7mm) dia, umphathi we-aluminium 1 ”(25.4mm) amade, amasongo e-braze agcwalisiwe
Ukushisa: 1200 ºF (649 ºC)
Ukuvama: 370 kHz
Izinsiza kusebenza • Uhlelo lokufudumeza lokungeniswa lwe-DW-UHF-10KW, olunekhanda lomsebenzi elikude eliqukethe ama-capacitor we-1.0μF aphelele we-1.0 μF
• Ikhoyili yokushisa yokungeniswa eyenzelwe futhi yathuthukiswa ngqo yalolu hlelo lokusebenza.
Inqubo Ikhoyili ye-pancake eguquguqukayo isetshenziselwa ukushisa ukuhlangana phakathi kwe-aluminium tubing nomphathi. Ukushisa okuhlangene kuya ekushiseni emaminithini we-1.5 futhi iringi ye-braze iyancibilika yakha i-brazed ehlanzekile
ngokuhlanganyela.
Imiphumela / Izinzuzo Zokushisa Ukushisa inikeza:
• Ukushisa okungenazandla okubandakanya ikhono eliphansi le-opharetha lokukhiqiza
• Isicelo esingenasici
• Ukubambisana okwethembekile, okuphindaphindiwe kwebhere elihlangene
• Ngisho nokusatshalaliswa kokushisa

Ama-Brazing Automotive Parts With Induction

Ama-Brazing Automotive Parts With Induction

Injongo: Ukushayela ibhuloho yensimbi yezimoto ukuya ekufakweni kwensimbi "T"
Impahla yensimbi engu-1 ”(25.4mm) yeshubhu yensimbi, ukufaka insimbi, ukubopha islug nokumnyama okumnyama
Ukushisa kwe-1400ºF (760ºC)
Imvamisa 200 kHz
Izinsiza kusebenza
• Ikhoyili yokushisa yokungeniswa eyenzelwe futhi yathuthukiswa ngqo yalolu hlelo lokusebenza.
Inqubo I-coil ye-helical helical split isetshenziselwa ukufudumeza umhlangano wensimbi uye ku-1400ºF (760ºC) imizuzwana engama-85. Idizayini yekhoyili ivumela ukufakwa kwensimbi ukunwebeka kude nethubhu yensimbi evumela ukuthi i-braze igeleze ngokuhlangana. Inani le-braze alloy lilawulwa yi-braze slug evumela ukuhlangana okujabulisa ubuhle.
Imiphumela / Izinzuzo Zokushisa Ukushisa inikeza:
• Ukushisa okungenazandla okungabandakanyi ikhono le-opharetha lokukhiqiza
• Ukusabalalisa okunembile nokufanisa kokushisa
• Ukuqoqwa kokugeleza kwekhoyili kuncishisiwe ngenxa yokwakhiwa kahle kwekhoyili.

I-Brazing Carbide Ukwenza Shank

I-Brazing Carbide Ukwenza Shank nge-Induction

Injongo: Ukubhoboza amazinyo e-carbide emthonjeni wensimbi ngaphansi kwamaminithi angu-5
Okubalulekile: Umhlathi wepayipi lensimbi, u-0.5 ”(12.7mm) dia, 1.25” (31.75mm) ubude, u-0.25 ”(6.35mm) amazinyo e-carbide aminyene, imfucumfucu emnyama ne-bronze shims shims
Ukushisa: 1292ºF (700ºC)
Ukuvama: 300kHz
Izinsiza kusebenza • Uhlelo lokushisa lokungeniswa lwe-DW-UHF-10kW, olunekhanda lomsebenzi elikude eliqukethe i-capacitor eyodwa ye-0.66μF
• Ikhoyili yokushisa yokungeniswa eyenzelwe futhi yathuthukiswa ngqo yalolu hlelo lokusebenza.
Inqubo: Kusetshenziswa ikhoyili ye-helical engunxande emibili ukushisa i-carbide nensimbi iye ku-1292ºF (700ºC) imizuzu engu-4 kuye kwemi-5. Ama-braze shims amathathu alawula inani le-braze kanye nokushisa okuvumelekile
ukugeleza okuhle kwesibhakabhaka ukudala isibopho esihle kakhulu.
Imiphumela / Izinzuzo Zokushisa Ukushisa inikeza:
• Ukushisa okungenazandla okungabandakanyi ikhono le-opharetha lokukhiqiza
• Ama-Brazes ahambisanayo aphindaphindiwe
• Ngisho nokusatshalaliswa kokushisa

Induction Brazing Insimbi Engagqwali

Induction Brazing Insimbi Engagqwali

Inhloso
Isicelo se-1st: Umhlangano we-Braze hub e-needle holder
Isicelo se-2nd: Braze I-tube enkulu ukufaka okuhlangene
Izinto: Isicelo sokuqala: Umhlangano wensimbi wehabhu nenaliti engu-1 ″ dia (0.1mm) Isicelo Sesibili: Ishubhu yensimbi 2.5, OD (2 mm) nendandatho
Ukushisa 1400 ºF (760 ºC)
Imvamisa 325 kHz yokubhoboza inaliti u-0.1 ″ dia (2.5mm) 259 kHz wendandatho yokubopha insimbi yensimbi 1 25.4 OD (XNUMX mm)
Izinsiza • I-DW-UHF-4.5KW uhlelo lokushisa lokufakelwa, oluhlomele a
umsizi wokusebenza ode oqukethe ama-capacitors angu-66 μF we-1.32 μF
• Amakhoyili amabili okushisa okufakelwa ngaphakathi, oklanyelwe futhi athuthukiswe ngqo kulolu hlelo lokusebenza olubili.

Uhlelo lokusebenza lwe-1s: I-coil ye-helic-turning ishicilelo isetshenziselwa ukushisa umhlangano wehabhu emuneni wenaliti kumasekhondi angu-10. Ikhoyili igxila ukushisa emzimbeni kuphela, njengoba inaliti isiginali kanye ne-hub impahla ayiyona magnetic. Okuncane
ububanzi bebhande lobubanzi busetshenziselwa ukuhlinzeka inani elanele lebhande ekwakheni isibopho esinamandla esibukeka kahle. Isicelo se-2nd: I-coil ye-helical-turn is used for brazing the tube enkulu eya ehlangothini lwezingxenye ze-3-5 imizuzu. Indandatho yesibha
esetshenziselwa ukunikeza isibalo esanele sokwakha ukubophezela okuhle.

Imiphumela / Izinzuzo Zokushisa Ukushisa inikeza:
• Ngisho nokusatshalaliswa kokushisa, kuhlinzeka ngisho nokugeleza kwe-braze alloy ngesibopho esijabulisayo esihle
• Ukuguquguquka kwesistimu kuvumela ukuthi iyunithi efanayo okufanele isetshenziselwe izicelo ezimbili ezihlukene okuyizindleko zokugcina izindleko.

I-Brazing Copper Bars ne-Induction

I-Brazing Copper Bars ne-Induction

Injongo: Ukugubha imihlangano yebhasi ibhasi ndawonye
Okubalulekile: • 2 imigoqo yebhasi yethusi engu-6 152.4 (2mm) ububanzi, 609.6 ′ (2mm) ubude, XNUMX
imigoqo yethusi 6 ″ (152.4mm) ububanzi, 18 ″ (457.2) ubude & 3/8 ″ (9.65mm) obukhulu • braze shim preforms and white flux
Ukushisa: 1292 ºF (700 ºC)
Ukuvama: 80 kHz
Izinsiza • I-DW-UHF-60KW uhlelo lokushisa lokufakelwa, oluhlomele a
umsizi osebenza kude oqukethe abakhiqizi abangu-8 be-1.0 μF ngokuphelele kwe-2.0 μF.
• I-coil yokufakelwa kwe-induction, eyenzelwe futhi ithuthukiswe ngqo kulolu hlelo lokusebenza

Inqubo: I-coil ye-helical-turn is used to heat the assembly. Izinsimbi ezintathu ze-sham preforms zibekwe phakathi kwamapuleti nokufiphaza okumhlophe kusetshenziselwa umhlangano. Ithalakale imizuzu ye-5 ukugeleza ngokulinganayo i-alloy alloy. Indawo ephezulu yamanje, ikhono lokubuka ibhande elibukekayo likhishwa.

Imiphumela / Izinzuzo Zokushisa Ukushisa inikeza:
• Izakhi ezikhwalithiwe
• Ukushisa engxenyeni ehlukaniswe ngokulinganayo phakathi kwezingcezu zethusi, okuvumela ukugeleza nokusetshenziswa okuqhubekayo kwebhande
• Ukusebenza okungenazandla okungadingi opharetha abanamakhono

Induction Brazing Carbide kuya Ensimbi

I-Induction Brazing Carbide kuNhloso Yensimbi: Bhonsa umkhono we-carbide entweni yensimbi engu-'T 'shank: 2.0 ″ (51mm) OD carbide sleeve, 1.0 ″ (25.5mm) i-braze joint, 1.5 ”(38 mm) insimbi' T ', I-50% yesiliva ye-braze ring Ithempelesha: 1292 ºF (700 ºC) Imvamisa: Izinsiza kusebenza ezingama-257 kHz Funda kabanzi

I-Brazing Steel Ukufaka Ipayipi Yensimbi Nge-Induction

I-Brazing Steel Ukufaka Ipayipi Yensimbi Nge-Induction 

Injongo: Ukushayela umkhonto we-O-ring Face (ORFS) noma uxhumano wesilisa enkampeni yensimbi.

Material

• I-tube yensimbi, i-1 intshi (2.54 cm) OD

• I-O-ring Face Seal sleeve kanye nokufakwa kwezixhumi zesilisa

• Ukulungisa amasongo amabhande

• Ukungena kwe-White SureFlow

• Ukusekela i-steel mandrel

Ukushisa 1300 ºF (704 ºC)

I-Frequency 200 kHz

Isisetshenziswa

• I-DW-UHF-20KW inqubo yokushisa yokufakelwa, ehlonyelwe umnyango osebenza kude oqukethe abakhiqizi ababili (2) 1.5 μF (inani eliphelele le-0.75 μF).

• I-coil yokufakelwa kwe-induction yenzelwe futhi ithuthukiswe ngqo kulolu hlelo lokusebenza.

Inqubo I-coil ye-helical ye-ID engu-2.75 (i-7.0 cm) ye-ID iyasetshenziswa ukushisa kokubili ithubhu yensimbi nomkhono we-ORFS noma isixhumi sesilisa se-ORFS. Leli coil laklanyelwe ukubopha noma umshini wesilisa noma uxhumano wesilisa ku-tube. Izingxenye ezizobe ziboshiwe zihlangene ngokushisa futhi zishiswe ngemizuzwana ye-45. Ukucindezela kusetshenziselwa ithubhu ukuze kuqinisekiswe ukuthi ifakwe ngokugcwele ekufakweni njengoba indandatho yebhande igeleza.

Imiphumela / Izinzuzo Izinzuzo:

• Ububanzi obukhulu be-coil buvumela ukulayishwa okulula nokulayishwa kwezingxenye

• Ukugwema ukuxhuma kwamandla kagesi ekuphepheni kokugcoba kugwenywe.

Ibhande le-Carbide-Steel ne-Induction

Ibhande le-Carbide-Steel ne-Induction

Inhloso: Nikeza isisombululo kulolu hlelo lokusebenza lwe-steel-carbide isibambo Izinto • Umzimba 10mm; i-carbide tip 57 x 35 x 3 mm • I-Braze shim • I-Braze i-white shex

Ukushisa: 750 ° C (1382ºF)

Ukuvama: 150 kHz

Izinsiza ze-DW-UHF-20KW uhlelo lokushisa lokungeniswa, olufakwe isiteshi sokushisa esikude esiqukethe (2) ama-1.0 μF capacitors (wenani eliphelele le-0.5 μF) Ikhoyili yokufudumeza yokungenisa eyi-4.5 ″ helical eyenzelwe futhi yathuthukiswa ngqo yalolu hlelo lokusebenza.

Inqubo: I-shim yomzimba kanye ne-carbide ihlanzwa futhi ibhaqe ukuhamba njengokusetshenziswa kuwo wonke umhlangano. Izingxenye zifakwa ndawonye ku-coil yokungeniswa. Ama-tubes amabili e-ceramic abekwa ukuthi i-coil iphikisana ukuze ibambe izingxenye ngesikhathi sokushisa. Ukufudumala kwezingxenye kuvunyelwe ukuma ngaphambi kokushisa. Amandla okushisa asetshenzisiwe asetshenzisiwe kuze kube yilapho ubhontshisi begeleza.

Imiphumela / Izinzuzo

• Ukushisa okuhlosiwe kokuhlanganiswa kwesibindi kuyasebenza

• Inqubo engenasici iqondakali kahle, ilawulwa

• imiphumela yenziwe kabusha

I-Brazing Brass Pipe Nge-Induction

I-Brazing Brass Pipe Nge-Induction

Injongo: Vimbela ukushisa ku-1400 ° F ukuze ubambe ithubhu yocingo ukuya emhlanganweni

Okubalulekile: Ibhuloho yethusi kanye nama-tubes angaphambi kokubunjwa abamba amafomu ngaphambilini

Ukushisa: 1400 ºF (760 ° C)

Ukuvama: 350 kHz

Imishini yokushisa ye-DW-UHF-10KW yokufaka inhlanganisela kufaka phakathi • Ikhoyili: i-2-turn split-helical eyenziwe ngokwezifiso • Inkambo yokusebenza: iqukethe ama-capacitors angu-1.0μF (inani le-0.5 μF)

Inqubo Izindwangu zethusi, shaza pre-fomu kanye nokuhlunga zihlangene futhi zitholakala ngaphakathi kwekhoyili eyenziwe ngokwezifiso. Ukushisa okukhiphayo okuhlangene kufeziwe kumasekhondi angu-45.

Imiphumela / Izinzuzo

Umnotho: ukufakelwa okushisa kuphela into ekhona ngaphakathi kwekhoyili; akukho amandla atshiswa ukushisa izinto ezizungezile kanye nomoya; akukho amalangabi noma okwenyukayo okudingekayo ukushisa Ukushisa: inqubo ikhombisa ukusetshenziswa kwamafomu e-pre-braze; inqubo ishintshwe kalula ukuze izenzekelayo

Ukusebenza kahle: amandla asetshenziselwa kuphela lapho kuhlanganiswa khona

 

I-Brazing Copper ku-Pipe ye-Brass Nge-Induction

I-Brazing Copper ku-Pipe ye-Brass Nge-Induction

Injongo: Ukubhabhisa imihlangano eminingi yethusi neyethusi esetshenziselwa emathangeni amanzi

Ukushisa 1350 ° F 730 ° C

I-Frequency 200 noma i-280 kHz (i-coil dependent)

Imishini ye-DW-UHF-10KW yokukhipha ukushisa, ikhanda lomsebenzi elikude nama capacitors amabili we-1μF kanye ne-3-turning turn coil

Inqubo: Amakhoyili amathathu we-helical asetshenziselwa ngokwehlukana ukubopha izingxenye eziningi zezinhlinzeko ezinikeziwe. Izingxenye zihlangene ne-flux kanye ne-braze alloy bese zishisa. Isikhathi sokushisa sichitha ukusuka kwesinye kuya kwesinye izingxenye ezinkulu ezithatha ngaphansi kwemizuzu ye-3 futhi izingxenye ezincane zivutha ngaphansi kwamasekhondi angu-20. Ngemuva kokushisa izingxenye ziyacima.

Imiphumela / Izinzuzo

Ukuphindaphinda: ukucacisa okuhambisanayo kokushisa okufakwayo kusekela inqubo ephindaphinda kakhulu.

Umnotho: inqubo ivumela ukusetshenziswa kwezinga eliphezulu lokushisa lokushisa kunenqubo yelangabi

=