Imishini yokucisha yokungenisa eqondile ye-CNC ziya ngokuya ziduma embonini yokukhiqiza ngenxa yekhono lazo lokushisa ngokushesha nangempumelelo izingxenye zensimbi. Le mishini isebenzisa ubuchwepheshe bokufudumeza kwe-induction ukushisa izingxenye zensimbi ezingeni lokushisa eliphezulu, okulandelwa inqubo yokucisha ukupholisa ngokushesha insimbi, okuholela ekubeni lukhuni. Kulesi sihloko, sizongena sijule ezicini, izinzuzo, kanye nokusetshenziswa kwe Imishini yokucisha yokungenisa eqondile ye-CNC.
Uyini Umshini Wokuqeda I-CNC Vertical Induction Quenching?
Umshini wokucisha wokungeniswa oqondile we-CNC uwuhlobo lomshini osetshenziswa enqubweni yokwelapha ukushisa. Iklanyelwe ukwenza lukhuni izinsimbi ezihlukahlukene nama-alloys kusetshenziswa induction ye-electromagnetic, edinga ukusetshenziswa kwamandla kagesi we-high-frequency ukukhiqiza ukushisa. The Umshini wokucisha wokungeniswa oqondile we-CNC yakhiwe ngekhoyili yokungeniswa ezungeza ucezu lokusebenza, futhi ikhoyili inikwa amandla yijeneretha yokungeniswa, edala i-high-frequency current. Lokhu kwamanje kugeleza kukhoyili, eyenza amandla kagesi endaweni yokusebenza, akhiqize ukushisa okusetshenziselwa ukuqinisa insimbi.
Izici ze-CNC Vertical Induction Quenching Machines:
1. Ukulawula Okunembayo: Imishini yokucisha induction induction eqondile ye-CNC ifakwe izinhlelo zokulawula ezithuthukisiwe ezivumela ukushisa okunembile nokulawula isikhathi sokushisa. Lokhu kuqinisekisa ukuthi izingxenye zensimbi ziyashisisa futhi zipholiswe ngokufanayo, okuholela emazingeni obuqinile angaguquki kuzo zonke izingxenye.
2. Izinqubo Ezizenzakalelayo: Imishini yokucisha yokungena eqondile ye-CNC izenzakalela ngokugcwele, okusho ukuthi ingahlelwa ukuze yenze ukulandelana kwezinqubo zokushisisa nokupholisa ngaphandle kokungenelela komuntu. Lokhu akugcini nje konga isikhathi kodwa futhi kunciphisa ingozi yamaphutha.
3. Ukusebenza Okuphezulu: Imishini yokucisha induction ye-CNC eqondile isebenzisa ukushisa kwe-induction, okuyindlela yokushisa esebenza kahle kakhulu. Lokhu kusho ukuthi imishini idla amandla amancane uma iqhathaniswa nezinye izindlela zokushisisa, okuholela ekongeni kwezindleko zomkhiqizi.
4. Idizayini Ehlangene: Imishini yokucisha intuthuko eqondile ye-CNC inomklamo ohlangene, okusho ukuthi ithatha indawo encane yaphansi uma iqhathaniswa neminye imishini yokwelapha ukushisa. Lokhu kubenza balungele izindawo zokukhiqiza ezincane ezinendawo elinganiselwe.
Izinzuzo ze-CNC Vertical Induction Quenching Machines:
1. Ikhwalithi Yomkhiqizo Ethuthukisiwe: Imishini yokucisha yokungena eqondile ye-CNC ikhiqiza izingxenye ezinamaleveli obulukhuni obungaguquki, okuhumushela kukhwalithi yomkhiqizo ethuthukisiwe. Lokhu kubaluleke kakhulu kubakhiqizi abakhiqiza izingxenye ezibalulekile ezidinga ukunemba okuphezulu nokuthembeka.
2. Isikhathi Esincishisiwe Sokukhiqiza: Imishini yokucisha induction eqondile ye-CNC iyashesha kuneminye imishini yokwelapha ukushisa, okusho ukuthi ingacubungula izingxenye eziningi ngesikhathi esincane. Lokhu kubangela ukwanda kokukhiqiza kanye nezikhathi zokuhola ezimfushane.
3. Izindleko Eziphansi Zokusebenza: Imishini yokucisha yokungenisa eqondile ye-CNC idla amandla amancane uma iqhathaniswa nezinye izindlela zokushisisa, okuholela ezindlekweni zokusebenza eziphansi. Lokhu kubaluleke kakhulu kubakhiqizi abafuna ukunciphisa ukusetshenziswa kwabo kwamandla kanye ne-carbon footprint.
4. Ukuguquguquka Okuthuthukisiwe: Imishini yokucisha yokungena eqondile ye-CNC ingahlelwa ukuthi yenze izinqubo ezihlukahlukene zokushisisa nokupholisa, izenze zilungele uhla olubanzi lwezinhlelo zokusebenza. Lokhu kusho ukuthi abakhiqizi bangasebenzisa umshini ofanayo ukushisa izinhlobo ezahlukene zezingxenye, okuholela ekwandeni kokuguquguquka.
Izicelo zeMishini Yokuqeda I-CNC Vertical Induction:
1. Imboni Yezimoto: Imishini yokucisha i-CNC yokuvula iqonde mpo isetshenziswa kakhulu embonini yezimoto ukwelapha izinto ezihlukahlukene ezifana namagiya, shafts, neziphethu. Lezi zingxenye zidinga ukunemba okuphezulu nokuthembeka, okwenza imishini yokucisha yokungena eqondile ye-CNC ibe yisinqumo esihle.
2. Imboni ye-Aerospace: Imboni ye-aerospace iphinde isebenzise imishini yokucisha i-CNC yokuvala ukushisa ukuze iphathe izinto ezibucayi njengezinsimbi zomshini ophehla ugesi, izingxenye zenjini, negiya lokumisa. Lezi zingxenye zidinga ukunemba okuphezulu nokuthembeka, okwenza imishini yokucisha yokungena eqondile ye-CNC ibe yisinqumo esihle.
3. Imboni Yezokwelapha: Imishini yokucisha yokungena eqondile ye-CNC nayo isetshenziswa embonini yezokwelapha ukwelapha amathuluzi okuhlinza ahlukahlukene kanye nezifakelo. Lezi zingxenye zidinga ukunemba okuphezulu nokuthembeka, okwenza imishini yokucisha yokungena eqondile ye-CNC ibe yisinqumo esihle.
Umhlahlandlela Wokugcina Womshini Wokuqina Wokungeniswa Okuqondile we-CNC
I-CNC Iqondile umshini wokuqina wokufakelwa iyithuluzi elibalulekile embonini yokukhiqiza elisetshenziselwa ukuqinisa ama-roller shafts. Inqubo yokuqina kwe-induction iyindlela ephumelela kakhulu yokuqinisa ubuso bezingxenye zensimbi, kuhlanganise nama-roller shafts. Inikeza ukumelana nokugqoka okuthuthukisiwe, ukuqina, nokusebenza okungcono komkhiqizo oqediwe. Uma usebhizinisini lokukhiqiza, udinga ukuqonda ukuthi uwusebenzisa kanjani lo mshini ukuthuthukisa ikhwalithi yemikhiqizo yakho. Kulesi sihloko, sizokunikeza umhlahlandlela wokugcina wemishini yokuqinisa i-roller shaft induction. Sizoxoxa ngakho konke odinga ukukwazi mayelana nomshini, ukuthi usebenza kanjani, izinzuzo zawo, nokuthi ungawunakekela kanjani ukuze uhlale isikhathi eside. Asingene sifunde kabanzi ngaleli thuluzi elinamandla.
3. Izinzuzo Zokusebenzisa Umshini Wokuqinisa I-CNC Vertical Induction
I-CNC Iqondile imishini yokuqinisa induction isiye yanda kakhulu ngenxa yezinzuzo zayo eziningi. Enye yezinzuzo eziphawuleka kakhulu ukuthi zinikeza inqubo yokuqina esheshayo nephumelelayo yama-roller shafts. Ngalobu buchwepheshe, ama-roller shafts angenziwa lukhuni endabeni yemizuzwana, okunciphisa kakhulu isikhathi sokukhiqiza nokwandisa ukusebenza kahle. Ukwengeza, imishini iguquguquka kakhulu futhi ingakwazi ukuthwala amasayizi ahlukahlukene we-roller shaft. Lokhu kusho ukuthi amabhizinisi angakwazi ukuzivumelanisa futhi enze ngendlela oyifisayo izinqubo zawo zokukhiqiza ukuze ahlangabezane nezidingo zawo ezithile. Enye inzuzo yokusebenzisa umshini wokuqina we-roller shaft induction ukuthi ihlinzeka ngephethini yokuqina efanayo kuyo yonke indawo ye-roller shaft. Lokhu kuqinisekisa ukuthi ikhwalithi yendawo eqinile iyahambisana futhi ithembekile kuyo yonke inqubo yokukhiqiza. Ukwengeza, inqubo yokuqina kwe-induction ihambisana nemvelo, njengoba idinga kuphela inani elincane lamandla ukuze isebenze. Iphinde ikhiqize imfucuza encane kanye nokungcola uma kuqhathaniswa nezinye izinqubo zokuqina zendabuko. Ngaphezu kwalokho, ukusebenzisa umshini wokuqinisa i-roller shaft induction kungabuye kusize ekwandiseni isikhathi sokuphila kwama-roller shafts, kunciphise isidingo sokulungiswa njalo nokushintshwa. Lokhu ekugcineni konga amabhizinisi imali futhi kukhulisa umkhiqizo wawo usuwonke. Ekugcineni, umshini unikeza inqubo yokuqina ephephile nethembekile, enengozi encane yokulimala kubaqhubi. Sekukonke, izinzuzo zokusebenzisa umshini wokuqinisa i-roller shaft induction zenza kube utshalomali olubalulekile kumabhizinisi afuna ukuthuthukisa izinqubo zawo zokukhiqiza nokunciphisa umthelela wawo kwezemvelo.
4. Ungawugcina Kanjani Umshini Wokuqina Wokungeniswa Okuqondile we-CNC?
Ukugcina umshini wakho wokuqina we-roller shaft induction kubalulekile ukuze uqinisekise ukuphila kwawo isikhathi eside nokusebenza okuqhubekayo.
Nawa amanye amathiphu wokugcina umshini wakho usebenza kahle:
1. Ukuhlanza njalo: Uthuli nemfucumfucu kunganqwabelana emshinini wakho, okungadala umonakalo ngokuhamba kwesikhathi. Kubalulekile ukuhlanza umshini wakho njalo ukuze uvimbele noma yikuphi ukunqwabelana. Sebenzisa indwangu ethambile ukuze usule umshini futhi ususe noma yikuphi ukungcola noma imfucumfucu.
2. Ukuthambisa: Ukuthambisa okufanele kubalulekile ukuze ugcine umshini wakho usebenza ngendlela efanele. Qinisekisa ukuthi usebenzisa isithambisi esinconywayo futhi usisebenzise njalo ezingxenyeni ezifanele zomshini.
3. Ukuhlola okuvamile: Ukuhlola umshini wakho njalo kungakusiza ukuthi ubone noma yiziphi izinkinga ezingaba khona ngaphambi kokuba zibe izinkinga ezinkulu. Bheka izimpawu zokuguga, njengokuqhekeka noma ukuwohloka kwamarola.
4. Isitoreji esifanele: Uma singasetshenziswa, kubalulekile ukugcina umshini wakho ngendlela efanele. Yigcine endaweni eyomile, epholile engenakho ukuchayeka kumswakama noma amazinga okushisa aphezulu.
5. Ukunakekela okuphrofeshinali: Nakuba ukuhlanza nokuhlola njalo kungasiza ekuvimbeleni izinkinga, kubalulekile futhi ukuthi umshini wakho unakekelwe ngokomsebenzi njalo.
Uchwepheshe ochwepheshe angakwazi ukuhlonza noma yiziphi izinkinga ezingaba khona futhi akunikeze ukulungiswa okudingekayo nokunakekelwa ukuze ugcine umshini wakho usebenza kahle. Ngokulandela lawa macebiso, ungaqinisekisa ukuthi umshini wakho wokuqinisa i-roller shaft induction uhlala usesimweni esiphezulu, ukuhlinzeka ngokusebenza okuthembekile nokusebenza kahle kweminyaka ezayo.
Amathuluzi Omshini Wokuqina-Amathuluzi Omshini Wokucisha
Ngokuya ngokuhlukile kokwenziwa komsebenzi, kukhona uhlobo oluqondile, uhlobo oluvundlile,uhlobo oluvaliwe, uhlobo olwenziwe ngokwezifiso, njll.
1.Standard SK-500 / 1000/1200 / 1500 workpiece uhlobo ezihambayo Ukuze imiphini, akwazi ukugcina, izikhonkwane kanye amagiya lukhuni
2.SK-2000 / 2500/3000/4000 Transformer ehambayo uhlobo, Isetshenziselwa ukushisa ubude obungaphezu kuka-1500mm shaft
Uhlobo oluvaliwe: olwenzelwe i-shaft enkulu, indawo yokusebenza engaphezulu ehlanzekile.
Ithuluzi lomshini wokuqinisa i-4.Horizontal
I-SK-500/1000/1200/1500/2000/2500/3000/4000 Isetshenziselwa shaft bushelelezi
Uhlobo olwenziwe ngokwezifiso
I-Parameter yobuchwepheshe
imodeli | I-SK-500 | I-SK-1000 | I-SK-1200 | I-SK-1500 |
Ubude bokushisa obukhulu (mm) | 500 | 1000 | 1200 | 1500 |
Ubukhulu bokushisa obukhulu (mm) | 500 | 500 | 600 | 600 |
Ubuningi bokubamba ubude (mm) | 600 | 1100 | 1300 | 1600 |
Max isisindo workpiece (kg) | 100 | 100 | 100 | 100 |
Isivinini sokusebenzela sokusebenza (r / min) | 0-300 | 0-300 | 0-300 | 0-300 |
isivinini sokusebenza sokuhamba (mm / min) | 6-3000 | 6-3000 | 6-3000 | 6-3000 |
Indlela yokupholisa | Ukupholisa i-Hydrojet | Ukupholisa i-Hydrojet | Ukupholisa i-Hydrojet | Ukupholisa i-Hydrojet |
voltage Input | 3P 380V 50Hz | 3P 380V 50Hz | 3P 380V 50Hz | 3P 380V 50Hz |
amandla motor | 1.1KW | 1.1KW | 1.2KW | 1.5KW |
Ubukhulu LxWxH (mm) | 1600x800x2000 | 1600x800x2400 | 1900x900x2900 | 1900x900x3200 |
isisindo (kg) | 800 | 900 | 1100 | 1200 |
imodeli | I-SK-2000 | I-SK-2500 | I-SK-3000 | I-SK-4000 |
Ubude bokushisa obukhulu (mm) | 2000 | 2500 | 3000 | 4000 |
Ubukhulu bokushisa obukhulu (mm) | 600 | 600 | 600 | 600 |
Ubuningi bokubamba ubude (mm) | 2000 | 2500 | 3000 | 4000 |
Max isisindo workpiece (kg) | 800 | 1000 | 1200 | 1500 |
isivinini sokusebenza sokujikeleza (r / min) | 0-300 | 0-300 | 0-300 | 0-300 |
isivinini sokusebenza sokuhamba (mm / min) | 6-3000 | 6-3000 | 6-3000 | 6-3000 |
Indlela yokupholisa | Ukupholisa i-Hydrojet | Ukupholisa i-Hydrojet | Ukupholisa i-Hydrojet | Ukupholisa i-Hydrojet |
voltage Input | 3P 380V 50Hz | 3P 380V 50Hz | 3P 380V 50Hz | 3P 380V 50Hz |
amandla motor | 2KW | 2.2KW | 2.5KW | 3KW |
Ubukhulu LxWxH (mm) | 1900x900x2400 | 1900x900x2900 | 1900x900x3400 | 1900x900x4300 |
isisindo (kg) | 1200 | 1300 | 1400 | 1500 |
I-Induction Heating System Yokwenza Ukuqina Kwenqubo Yobuso
models | Kukalwe amandla wokukhipha | Ukufutheka kaningi | wamanje wokufaka | voltage Input | Umjikelezo womsebenzi | Ukugeleza kwamanzi | isisindo | Dimension |
I-MFS-100 | 100KW | I-0.5-10KHz | 160A | 3 isigaba 380V 50Hz | 100% | I-10-20m³ / h | 175KG | 800x650x1800mm |
I-MFS-160 | 160KW | I-0.5-10KHz | 250A | I-10-20m³ / h | 180KG | 800x650 x 1800mm | ||
I-MFS-200 | 200KW | I-0.5-10KHz | 310A | I-10-20m³ / h | 180KG | 800x650 x 1800mm | ||
I-MFS-250 | 250KW | I-0.5-10KHz | 380A | I-10-20m³ / h | 192KG | 800x650 x 1800mm | ||
I-MFS-300 | 300KW | I-0.5-8KHz | 460A | I-25-35m³ / h | 198KG | 800x650 x 1800mm | ||
I-MFS-400 | 400KW | I-0.5-8KHz | 610A | I-25-35m³ / h | 225KG | 800x650 x 1800mm | ||
I-MFS-500 | 500KW | I-0.5-8KHz | 760A | I-25-35m³ / h | 350KG | 1500 x 800 x 2000mm | ||
I-MFS-600 | 600KW | I-0.5-8KHz | 920A | I-25-35m³ / h | 360KG | 1500 x 800 x 2000mm | ||
I-MFS-750 | 750KW | I-0.5-6KHz | 1150A | I-50-60m³ / h | 380KG | 1500 x 800 x 2000mm | ||
I-MFS-800 | 800KW | I-0.5-6KHz | 1300A | I-50-60m³ / h | 390KG | 1500 x 800 x 2000mm |
Ukusetshenziswa Kwemishini Yokuqinisa I-CNC Vertical Induction:
Imishini yokuqina ye-CNC Vertical induction isetshenziswa ezinhlelweni ezahlukahlukene zezimboni, kufaka phakathi:
1. Izigayo zensimbi: Izigayo zamarola zisetshenziswa ezigayweni zensimbi ukuthutha amakhoyili ensimbi. Ukuqeda ukuqina kwandisa isikhathi sokuphila salezi shaft, kunciphisa isidingo sokushintshwa njalo.
2. Izigayo zamaphepha: Izigayo zamarola zisetshenziswa ezigayweni zephepha ukuthutha amaroli ephepha. Ukuqina kwe-induction kwandisa isikhathi sokuphila salezi shaft, kunciphisa isidingo sokushintshwa njalo.
3. Imishini yokunyathelisa: Ama-roller shaft asetshenziswa emishinini yokunyathelisa ukuze kuthuthwe amaphepha. Ukuqina kwe-induction kwandisa isikhathi sokuphila salezi shaft, kunciphisa isidingo sokushintshwa njalo.
4. Imboni yezimoto: Ama-roller shaft asetshenziswa ezinhlelweni zezimoto ezahlukahlukene, okuhlanganisa izingxenye zenjini kanye nezinhlelo zokuhambisa. Ukuqina kwe-induction kwandisa isikhathi sokuphila salezi shaft, kunciphisa isidingo sokushintshwa njalo.
Isiphetho:
Imishini yokucisha yokungenisa eqondile ye-CNC ziyindlela ephumelela kakhulu futhi engabizi kakhulu yokwelapha izingxenye zensimbi. Banikeza ukulawula okunembayo, izinqubo ezizenzakalelayo, ukusebenza kahle okuphezulu, kanye nomklamo ohlangene, okubenza babe ukukhetha okuhle kubakhiqizi abafuna ukuthuthukisa ikhwalithi yomkhiqizo, ukunciphisa isikhathi sokukhiqiza, kanye nezindleko zokusebenza eziphansi. Ngobubanzi obubanzi bezicelo ezimbonini zezimoto, ze-aerospace, kanye nezokwelapha, imishini yokucisha yokungenisa eqondile ye-CNC iyisengezo esibalulekile kunoma iyiphi indawo yokukhiqiza.