Amabhasi e-induction brazing copper kuyinqubo ehlanganisa ukuhlanganiswa kwamabhasi amabili noma ngaphezulu ethusi kusetshenziswa insimbi yokugcwalisa eshisayo. Le nqubo isetshenziswa kakhulu ezimbonini ezifana nezimboni zikagesi, ezezimoto, nezokundiza. Amabhasi e-Copper avame ukusetshenziswa kulezi zimboni ngenxa ye-conductivity ephezulu, ukuqina kokushisa, nokumelana nokugqwala.
I-induction brazing yinqubo esebenzisa ikhoyili yokungeniswa ukuze ikhiqize ukushisa kumabhasi ethusi kanye nensimbi yokugcwalisa. Ukushisa okukhiqizwayo kusetshenziselwa ukuncibilikisa insimbi yokugcwalisa, esetshenziselwa ukujoyina amabhasi ethusi. Le nqubo iyashesha, iyasebenza, futhi ikhiqiza amajoyinti abrazed ekhwalithi ephezulu.
Kulesi sihloko, sizoxoxa ngenqubo ye-induction brazing copper busbars ngokuningiliziwe. Sizofaka izinto zokusebenza ezidingekayo, inqubo yokubhula, izinzuzo ze-induction brazing, kanye nokusetshenziswa kwe-induction brazing copper busbars.
Izinto Ezisetshenziswayo Ezidingekayo Ukuze Kufakwe I-Brazing Copper Busbars
Izinto zokusebenza ezidingekayo kumabhasi amabhasi e-induction brazing brazing zihlanganisa umshini wokungenisa induction brazing, ikhoyili yokungeniswa, umthombo wamandla, i-filler metal, kanye ne-flux.
Imishini ye-induction brazing ayatholakala ngosayizi abahlukene kanye nokucushwa. Le mishini ikhiqiza inkambu kazibuthe enemvamisa ephezulu eyenza amandla kagesi kumabhasi ethusi kanye nensimbi yokugcwalisa. Lokhu kwamanje kudala ukushisa ezintweni, ezisetshenziselwa ukuncibilikisa insimbi yokugcwalisa nokuhlanganisa amabhasi ethusi.
The coil induction kuyingxenye ebalulekile yomshini wokufaka i-brazing. Ikhoyili yakhelwe ukukhiqiza inkambu kazibuthe enemvamisa ephezulu eyenza amandla kagesi kumabhasi ethusi kanye nensimbi yokugcwalisa. Umumo nosayizi wekhoyili kunquma ukusatshalaliswa kwendawo kazibuthe kanye nokushisa okukhiqizwayo.
Umthombo wamandla usetshenziselwa ukunikeza umshini wokufaka i-brazing ngamandla kagesi adingekayo. Umthombo wamandla ngokuvamile uwumthombo wamandla wemvamisa ephezulu odizayinelwe ukuletha okukhiphayo okuzinzile nokungashintshi.
I-filler metal yinto esetshenziselwa ukujoyina amabhasi e-copper. I-filler metal ngokuvamile iyingxubevange esekwe esiliva enephuzu lokuncibilika eliphansi kunalelo lamabhasi ethusi. I-filler metal itholakala ngezindlela ezahlukene, njengezinduku, izintambo, nezimpushana.
I-flux iyimpahla esetshenziselwa ukuhlanza indawo engaphezulu ye-copper busbars kanye nensimbi yokugcwalisa. I-flux isusa noma yiziphi izingqimba ze-oxide ezingase zibe khona endaweni futhi ikhuthaze ukumanzisa kwe-solder. I-flux iphinde isize ekunciphiseni ukwakheka kwama-voids kanye nokukhubazeka ekuhlanganyeleni kwe-brazed.
Inqubo Ye-Induction Brazing
Inqubo yokufaka i-induction brazing ihilela izinyathelo ezimbalwa. Lezi zinyathelo zifaka ukulungiswa kwendawo, ukufakwa kwe-flux, ukubekwa kwensimbi yokugcwalisa, kanye ne-induction brazing.
Ukulungiselela Ubuso
Ukulungiswa kwendawo kuyisinyathelo esibalulekile enqubweni yokufaka i-induction brazing. Izindawo zamabhasi ethusi kanye nensimbi yokugcwalisa kufanele zihlanzeke futhi zingabi nakungcola okufana namafutha, amafutha, kanye nezingqimba ze-oxide. Lokhu kungenxa yokuthi noma yikuphi ukungcola okungaphezulu kungathinta ikhwalithi yelunga elibrazed.
Izingxenye ezingaphezulu zamabhasi e-copper kanye nensimbi yokugcwalisa zingahlanzwa kusetshenziswa izindlela ezihlukahlukene ezifana nokuhlanza ngomshini, ukuhlanzwa kwamakhemikhali, noma ukuqhunyiswa kwe-abrasive. Ukuhlanza ngomshini kuhilela ukusebenzisa ama-abrasives njenge-sandpaper noma amabhulashi ocingo ukuze kukhishwe noma yikuphi ukungcola endaweni. Ukuhlanza amakhemikhali kuhilela ukusebenzisa izincibilikisi noma ama-asidi ukususa noma yikuphi ukungcola endaweni. Ukuqhuma okulimazayo kuhilela ukusebenzisa umoya ocindezelwe ukuze uqhubekisele izinhlayiya ezilumayo endaweni ukuze kususwe noma yikuphi ukungcola.
Isicelo se-Flux
Uma izindawo ezingaphezulu zihlanzekile, i-flux isetshenziswa ezindaweni zamabhasi zethusi kanye nensimbi yokugcwalisa. I-flux isiza ukususa noma yiziphi izingqimba ze-oxide ezisele endaweni futhi ikhuthaza ukumanzisa kwensimbi yokugcwalisa.
I-flux ivame ukusetshenziswa ezindaweni ezingaphezulu kwamabhasi e-copper kanye nensimbi yokugcwalisa kusetshenziswa ibhulashi noma i-spray applicator. I-flux ivunyelwe ukuba yome ngaphambi kokuba insimbi yokugcwalisa ifakwe ezindaweni ezingaphezulu.
I-Filler Metal Placement
I-filler metal ibe ibekwa ezindaweni zamabhasi zethusi. I-filler metal ingaba ngesimo sezintambo, izinduku, noma izimpushana. I-filler metal ifakwa ezindaweni ezingaphezulu kusetshenziswa izindlela ezahlukahlukene njengokubekwa kwezandla noma ukubeka okuzenzakalelayo.
Induction Brazing
Lapho insimbi yokugcwalisa isisendaweni, amabhasi ethusi kanye nensimbi yokugcwalisa kuyashiswa kusetshenziswa umshini wokufaka i-brazing. Ikhoyili yokungeniswa ikhiqiza inkambu kazibuthe enemvamisa ephezulu eyenza amandla kagesi kumabhasi ethusi kanye nensimbi yokugcwalisa. Lokhu kwamanje kudala ukushisa ezintweni, ezisetshenziselwa ukuncibilikisa insimbi yokugcwalisa nokuhlanganisa amabhasi ethusi.
Inqubo yokufaka i-induction brazing iyashesha, iyasebenza, futhi ikhiqiza amalunga aphezulu e-brazed. Le nqubo ibuye ihambisane nemvelo ngoba ayikhiqizi intuthu eyingozi.
Izinzuzo ze-Induction Brazing Copper Busbars
Amabhasi e-induction brazing copper anikezela ngezinzuzo ezimbalwa kunezinye izindlela zokubhula. Lezi zinzuzo zihlanganisa:
1. Kuyashesha futhi Kuyasebenza - I-Induction brazing iyinqubo esheshayo nephumelelayo engajoyina amabhasi amaningi ethusi ngesikhathi esifushane. Le nqubo ilungele ukukhiqizwa kwevolumu ephezulu.
2. Ikhwalithi Ephezulu - I-Induction brazing ikhiqiza amalunga aphezulu aqinile, aqinile, futhi amelana nokugqwala.
3. Ukulawula Okunembile - I-induction brazing ivumela ukulawula okunembile kwenqubo yokushisa, okusiza ukuqinisekisa ukuhlangana okungaguquki kwe-brazed.
4. Ihambisana Nemvelo - I-induction brazing iyinqubo ehambisana nemvelo ngoba ayikhiqizi noma yikuphi ukukhishwa okuyingozi.
Izicelo ze-Induction Brazing Copper Busbars
Amabhasi e-induction brazing copper asetshenziswa kakhulu ezimbonini ezifana nezimboni zikagesi, ezezimoto, kanye ne-aerospace. Amabhasi e-Copper avame ukusetshenziswa kulezi zimboni ngenxa ye-conductivity ephezulu, ukuqina kokushisa, nokumelana nokugqwala.
Amabhasi e-induction brazing copper asetshenziswa ezinhlelweni ezifana nalezi:
1. Izinto zikagesi - Amabhasi e-Copper asetshenziswa kakhulu ezintweni zikagesi ezifana nama-transformer, ama-switchgear, nezinhlelo zokusabalalisa amandla.
2. Imboni Yezimoto - Amabhasi e-Copper asetshenziswa ezinhlelweni zezimoto njengamaphakethe amabhethri, amasistimu wokushaja, namamotho kagesi.
3. Imboni ye-Aerospace - Amabhasi e-Copper asetshenziswa ezinhlelweni ze-aerospace njengamasathelayithi, amasistimu okuxhumana, nama-avionics.
Isiphetho
I-induction brazing copper busbars iyinqubo esheshayo, ephumelelayo, futhi enobungani bemvelo ekhiqiza amajoyinti abrazed ekhwalithi ephezulu. Le nqubo isetshenziswa kakhulu ezimbonini ezifana nezimboni zikagesi, ezezimoto, nezokundiza. Amabhasi e-Copper avame ukusetshenziswa kulezi zimboni ngenxa ye-conductivity ephezulu, ukuqina kokushisa, nokumelana nokugqwala.
Izinto zokusebenza ezidingekayo kumabhasi amabhasi e-induction brazing brazing zihlanganisa umshini wokungenisa induction brazing, ikhoyili yokungeniswa, umthombo wamandla, i-filler metal, kanye ne-flux. Inqubo yokufaka i-induction brazing ibandakanya izinyathelo ezimbalwa, okuhlanganisa ukulungiswa kwendawo, ukufakwa kwe-flux, ukubekwa kwensimbi yokugcwalisa, nokufaka i-induction brazing.
Amabhasi e-induction brazing copper inikeza izinzuzo eziningana kunezinye izindlela zokubhoboza. Lezi zinzuzo zifaka phakathi ukushesha nokusebenza kahle, ikhwalithi ephezulu, ukulawula okunembayo, kanye nobungane bemvelo.
Sekukonke, i-induction brazing copper busbars iyindlela ephumelelayo nethembekile yokuhlanganisa amabhasi e-copper kuzinhlelo zokusebenza ezahlukahlukene.